Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Its split-type construction may also influence factory space and installation requirements.
Fiber Cable Sheathing Line Intermittent Bonded Ribbon Fiber Coloring Machine
The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are combined in the process. When assessing suitability, the entire process matters rather than speed alone.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.
Key Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces promote steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
Construction speed is listed at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also provides T-type or fiber-optic take-up reels. Compare reel capacity with your production requirements and expected changeover time.
Review The Production Line’s Key Equipment And Controls
Tension, resin placement, and UV exposure must work together to deliver reliable output. Operators can use the system to align settings with the needs of their cable design and fiber ribbon.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is used for each pay-off unit. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Three pre-curing ovens support the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Check the required cabinet and power supply arrangements before purchasing.
| Stage | Technical Specification | Buyer verification |
| Fiber tension | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Verify compatibility with the resin |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Plan Installation, Operating Conditions, And Line Configuration
Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Account for the main power feed-in cable when planning the site. The equipment package excludes connection cables and cable trays.
Before ordering, verify the supply scope, reel types, and installation requirements. Reviewing these items may limit setup time and avoid subsequent delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Examine the supplied components, dispensing-head options, unit functions, and cable design prior to ordering.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.