Intermittent Bonded Ribbon Production Line Available For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC provides a system engineered to manufacture 12- and 16-fiber rollable ribbons. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. A detailed quotation request can help advance your equipment evaluation.
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Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- The product listing describes machine capabilities, technical specifications, and supplied systems.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. Because these figures represent stated machine specifications, buyers should verify achievable speeds and operating conditions with the manufacturer.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
The machine configuration accommodates two different fiber counts in rollable ribbon designs. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Bonding Supports Flexible Fiber Arrangement
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Adaptable handling when the ribbon takes different shapes.
Applications In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
High Fiber Density And Compact Cable Designs
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design characteristic | Possible application | Consideration for buyers |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Confirm requirements for the splice workflow |
| Folded or rolled format | Space-efficient cable packaging | Review the overall cable construction |
| 25.2 km and 50.4 km capacity payoff reels | Material-handling preparation | Align reel capacities with operating needs |
Specifications And Performance Of The Production Line
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Installation preparations should also account for suitable reels and the utilities available at the production site.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Payoff And Take-Up Reel Compatibility
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Check all utility connections in advance of installing the equipment.
| Technical specification | Published requirement | Installation planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Check reel compatibility and maximum weight |
| Take-up reel | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Verify the preferred reel format |
| Electrical and environmental requirements | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Check available gas capacity before equipment setup |
Fiber Payoff And Gathering Equipment
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. Their control systems support consistent feeding and help protect individual fibers throughout handling.
Tension-Controlled Payoff System For Sixteen Spools
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. Operators receive alerts about fiber problems through break detection and alarm functions. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Equipment component | Listed detail | Purpose |
|---|---|---|
| Payoff | 16 spools with a maximum of 10 kg each | Feeds optical fibers with traversing movement |
| Tension and motor | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Grooved rollers, alarms, guards, and pneumatic clamping | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-type dust collector and anti-static equipment | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Adjustable IBR Mold Platform For Ribbon Formation
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. The control interface enables changes to dot count and spacing according to the ribbon configuration being manufactured. The process calls for a specialized adhesive suitable for both coating and curing.
| Setting | Format With 12 Fibers | 16-Fiber Format |
|---|---|---|
| Valve arrangement | Valve arrangement of 5+5+1 | Valve arrangement of 5+5+5 |
| Mold adjustment | 0 to 15 mm adjustment | 0 to 15 mm adjustment |
| Mold-base temperature | Temperature range of 20°C to 60°C | Temperature range of 20°C to 60°C |
Curing Bonded Fiber Ribbons With UV-LED Technology
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Pre-Curing And Main Curing Stages
Pre-curing is handled by three specialized 800 W LED-UV ovens. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Managing Nitrogen Supply And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. The system additionally switches nitrogen on when starting and off when shutting down. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Monitoring, Capstan, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
A microscope and camera provide enlarged images in real time. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. The listed measurement accuracy exceeds 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. The cable pitch setting allows continuous adjustment from 1 to 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Check the intended cable requirements and actual operating conditions with the manufacturer.
Electrical Controls And Production Monitoring
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
PLC And Touchscreen Operation
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Low-voltage switchgear is supplied by Schneider Electric. Operators may control the entire line with interlocked units or run individual sections independently.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
Operators can program a target production length that triggers deceleration or shutdown. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control feature | Listed detail | Practical function |
|---|---|---|
| PLC controls and operator display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Low-voltage switchgear from Schneider Electric | Provides support for system control |
| Monitoring and stopping | Lamp, oven, runtime, and meter information with preset length | Track operating conditions and initiate machine stopping or slowing |
Materials, Process Compatibility, And Ribbon Quality
The selected adhesive influences coating uniformity and the quality of the finished ribbon. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Dedicated Adhesive For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Discuss the material’s expected performance across your planned application and run duration. Clear process instructions can help maintain quality from initial setup through final production.
Equipment Installation Needs And Supplied Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The supplier’s specifications provide guidance for planning the production site and supporting consistent operation of the fiber-optic machinery.
Facility Conditions And Buyer-Supplied Connections
Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
The equipment package does not include connecting cables or cable trays. The buyer must arrange the principal power feed-in cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.
Operating Manuals, Drawings, And Maintenance Information
The supplier includes documentation supporting machine installation, operation, and servicing. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Instruction manuals, operating guides, and a general layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Choosing A Ribbon Production Line For Your Manufacturing Needs
Begin by identifying the ribbon formats you intend to manufacture and sell. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
Payoff reel compatibility also deserves attention. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.
| Production planning consideration | Manufacturer-listed specification | Required buyer verification |
|---|---|---|
| Ribbon configurations and operating speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up | Maximum 30 kg; cable pitch of 1 to 6 mm | Check reel compatibility and facility requirements |
| Fiber payoff reel options | Capacities of 25.2 km, 50.4 km, and 63 km | Confirm the precise reel measurements |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Use these specifications to determine whether the machine is appropriate for your intended cable application.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Ask the supplier how these parameters relate to the chosen materials and required surface quality.
Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. A detailed quotation inquiry helps define the next steps in purchasing.